Most of the times, the sealing surface of the concrete
at the bottom of the auger is not horizontal. Refer to drawing No.
19. |
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The main concrete pressure is perpendicular to the sealing surface. We split
that main vector into two vectors – one vertical and one horizontal.
The vertical component is the MALI Effect.
We call the horizontal vector – AYA
Load.
The AYA Load is a massive force with
huge effect on the pile and the ground.
If the offset of the sealing surface is 100 mm.
And if the pile diameter is 600 mm.
And if the concrete pressure is 1 bar Than the AYA
Load will be 0.5 ton!!!
In most cases the offset is greater then 100 mm. so the AYA
Load is even higher. |
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The AYA Load pushes the auger toward
the wall of the pile. When the operator lifts the auger, because
of the AYA Load, the auger scratches
and scrapes the wall of the pile. That scratch damages the ground,
reduces the corrugated effect and dramatically increases the tension
in the lifting cable.
The magnitude of the AYA Load depends
on four parameters:
1. The shape of the auger
2. The characteristics of the ground
3. The concrete’s pressure at
the bottom of the auger
4. The rotation of the auger
There is limited knowledge regarding the influence of the shape
of the auger on the AYA Load. For the
time being, the design of the auger is done according to structural
and functional aspects only.
The characteristics of the ground can not be change. We have to
adapt our self. As previously said – for the time being we
do not know how to do it.
As the concrete’s pressure at the bottom of the auger is lower,
the AYA Load is reduced. That is one
more reason for keeping the pressure at the bottom of the auger
as low as possible. |
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We can reduce the AYA Load dramatically
by rotating the auger during the casting phase. The rotary motion,
first of all, rotates the AYA Load
among the horizontal plane and spreads the scratches radiantly.
Most of the times, the rotation movement leads to lateral pressure
compensation that reduces the asymmetric which creates the AYA
Load. The sealing surface becomes closer to horizontal.
Every one can easily see how the rotation of the auger, while casting,
reduces the AYA Load.
Try to follow the load in the main lifting cable (simply by tracing
the hydraulic pressure at the main dram’s motor) while casting
with out auger rotation. After a while, start to rotate the auger.
You will see a dramatic reduction in the hydraulic pressure. The
load becomes smaller as the AYA Load
is reduced by the rotary movement.
AYA Load is a new insight regarding
the mutual relationships between the auger and the ground during
the casting phase. For the time being, the best way to reduce the
AYA Load is by slowly rotating the
auger (drilling wise) while casting.
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